Welcome to HANSUN ELECTRIC TECHNOLOGY CO., LIMITED
CALL TO SCHEDULE YOUR FREE!
0086-13837108448
info@hansunhk.com

15KW 1700℃ Max. Vacuum Induction Heater with Material Feeding Ante-chamber & Melt Stirring Mechanism

This machine is a 1700℃ temperature-controlled induction heating/melting system with source feeding ante-chamber and melt stirring mechanism. The quartz antechamber with tipping-over tray design is used to transfer various source materials into the crucible without affecting the clean environment i
Products Inquiry

Product Details

This machine is a 1700℃ temperature-controlled induction heating/melting system with source feeding ante-chamber and melt stirring mechanism. The quartz antechamber with tipping-over tray design is used to transfer various source materials into the crucible without affecting the clean environment inside the main chamber. It is an ideal tool for preparing metal alloys with compositions of different melting points.

The system includes an 18KW induction heater, temperature controller & TC, 150mm O.D quartz tube with ante-chamber, water cool flanges & valves, pressure gauges, graphite crucible & refractory assembly, 58L/m recirculating water chiller, 156L/min vacuum pump, and a mobile cart.

Technical parameters of vacuum induction heater

  
 Induction Heate

Working Voltage: 220V AC, 50/ 60Hz, Three Phase

Working Current: 5~52 Amps (a 60A breaker is required)

Max. Input Power: 15 KW

Output Frequency: 30 - 80 kHz 

Duty Cycle: 80%

Induction Coil: 170mm(OD) x 155mm(ID) x 110mm(H) 

Protection: automatic water pressure, over temperature, and overpower protection

 Material Feeding & Melt Stirring

A Φ50×120H mm quartz ante-chamber was installed on the top of the main chamber for sequentially adding source materials into the crucible without breaking the vacuum or atmosphere of the main chamber. Such a unique feature provides the opportunity for preparing metal alloys with compositions of different melting points.  

The SS retractable stirring rod can reach and stir the melt inside the graphite crucible (stirring rod with alumina tip is available upon request, the additional cost will apply.)

A gate valve is employed for isolating/open the ante-chamber from/to the main chamber when material adding or melt stirring are needed.

Material feeding port and tipping over tray diameter: Φ30

 Graphite Crucible, Refractory liners & Protective Shield

High Purity Graphite Crucible: 73 O.D × 63 I.D × 140 Hmm is included for induction heating and metal smelting. Max. Loading Capacity: 200ml

Refractory assembling: complete refractory assembling made of alumina, including bottom crucible support, crucible holder, and cover.

PVC protective shield is included

 

 Sealing Flanges & Quartz Chamber

150mm(OD) x 142mm(ID) x 400mm(L) Quartz furnace tube is included

Top Flange: 6'' Stainless steel water cooled flange with 1/4'' thermocouple feedthrough, antechamber, needle valves, and a gate valve.

Bottom Flange: 6'' Stainless steel flange with a pressure relief valve, a needle valve and KF-25 vacuum port.

KF25 right angle valve & clamps and 1000mm long SS bellows are included for connecting to vacuum pump.

The pressure relief valve is designed to release pressure at 0.02MPa for safety concerns. 

 Temp. Controller & Thermocouple

Precision digital temperature controller with automatic PID tuning.

30 segments programmable for controlling heating and cooling rate as well as dwell time.

Overheating & thermocouple failure protection.

+/- 3℃ temperature accuracy. 

Thermocouple: C type (1/4"x16" L)

Continuous Working Temp. Range: 800℃~1700

Max. Heating Rate: 

10℃/second (800℃-1200℃)
8℃/second (1200℃~1500℃)
3℃~6℃/second (1500℃~1700℃)
 Pressure Sensor

Anti-corrosive capacitance diaphragm gauge (Gas Independent), measurement range up to 3.8x10E-5 torr

One 24V,1A DC power adapter is included and ready to use. Input voltage for the adapter is 110~240V Single Phase.

 Water Chiller

Temperature range: 5 - 30℃

Cooling Capacity 5004W

Water Flow Rate: 58 L/m

Water pressure: 40PSI

Note: It is recommended to use specific coolant to get the best performance.

 Vacuum Pump

One 156 L/min Double Stage Rotary Vane Vacuum Pump is included.

 Max. Power Consumption: 400W

If you choose high-speed turbo-pump, vacuum level can reach 10- 6 torr 

 Product Dimensions

Induction Heater: 51"(L) x 27.5"(W) x 70"(H) (1300mm x 700mm x 1800mm)

Water Chiller: 18"(L) x 18.7"(W) x 30"(H) (460mm x    475mm x 762mm)

Heavy Duty Mobile Cart provides 600mm(L) x 800mm(W) surface for placing Induction Heater & Quartz Tube with Flange

 Warranty

One year limited warranty with lifetime support

Consumable parts such as processing tube, refractory liners, o-rings and heating coil are not covered by the warranty

 Net Weight 300 lbs
Disclaimer: The product introduction content (including product images, product descriptions, technical parameters, etc.) of this site is for reference only. As the update may not be timely, there will be some differences between the content and the actual situation. Please contact our sales staff to confirm. The information provided on this site does not constitute any offer or promise, and the company will periodically improve and modify the website information, without prior notice, please understand.